Equipments - Steam Dryer 

Steam Dryer heats the pulp with high or medium pressure steam and dries it in draught.

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Data Description

Data Unit Description
Set Item Type Native
Equipment Properties Outlet air absolute humidity Fraction or Percentage Fraction The kg water gas carried by one kg dry air.
Outlet pulp stream solids Fraction or Percentage Fraction The solid fraction in the outlet pulp stream.
Outlet air temperature Temperature F The outlet air stream temperature.
Outlet pulp temperature Temperature F The outlet pulp stream temperature.
Heat transfer efficiency Fraction or Percentage Fraction The fraction of heat effectively transferred from the condensing steam.
Steam pressure drop Pressure drop psi The pressure drop from inlet steam to outlet steam.
Blowtrough steam Fraction or Percentage Fraction The fraction of steam that does not condensate.
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Equipment Properties

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Example of using equipment

 

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Method&Equations

The Steam Dryer calculates the amount of water which will be evaporated to obtain outlet solid fraction
    W = INFLO * (1 – INSF / OUSF)
where:
    W is the amount of water that needs to be dried out from the inlet pulp stream
    INFLO is the total inlet pulp stream mass flow
    INSF is the inlet pulp stream solid fraction
    OUSF is the outlet pulp stream desired solid fraction
The model back-calculates the amount of air needed to transport the water
    AIRIN = W / (HOUT / HIN - 1) * 2 / HIN
where:
    AIRIN is the amount of air required
    HIN is the inlet air absolute humidity
    HOUT is the outlet air absolute humidity
Next, the Steam Dryer calculates the quantity of heat required:
    Q = (PENTHI - PENTHO) * INFLO + (AENTHI - AENTHO) * AIRINFLO
where:
    Q is the heat required
    PENTHI is the specific enthalpy of the inlet pulp stream
    PENTHO is the specific enthalpy of the outlet pulp stream at the specified conditions
    AENTHI is the specific enthalpy of the inlet air stream
    AENTHO is the specific enthalpy of the outlet air steam at the specified conditions
The Steam dryer model back-calculates the amount of steam required as:
    AMS = (Q / (ESTM - ESOUT)) / (1.0 - BLOW)
where:
    AMS is the amount of steam required
    ESTM is the enthalpy of the inlet steam
    ESOUT is the enthalpy of steam at the outlet conditions you specified
    BLOW is the blowtrough fraction

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Warnings

Heat transfer efficiency fraction must be between 0.1 and 1. Calculations go on using the value 1.0!

Zero pulp flow entering!

The value for Blow-through Steam must be between 0 and 0.9. Calculations go on using the value 0.0!

Steam pressure drop must be lower than inlet steam pressure with at least 2.7 psia. Calculations go on using 0 pressure drop!

Dryer pulp outlet temperature must be higher than 32°F, or 0°C!

Dryer pulp outlet temperature lower than pulp inlet temperature!

Dryer air outlet temperature must be higher than 32°F, or 0°C!

Ethanol - Water proportion in inlet pulp is higher than 0.1!

Pulp outlet solids fraction must be higher than the pulp inlet solids fraction and lower, or equal, to 1.0!

Cannot achieve given absolute humidity. Humidity was set to maximum!

Outlet air humidity is lower than inlet air humidity. Dryer calculations aborted!

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Errors

Missing Stream(s)!

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